How this calculator works
A rebar mat is a grid: one set of bars running the length, a second set running the width, crossing at right angles and tied where they meet. Each set starts one edge clearance (cover) in from the slab edge, then repeats at the grid spacing:
bars one way = (width − 2 × clearance) ÷ spacing, rounded DOWN, + 1 (run the length)
bars other way = (length − 2 × clearance) ÷ spacing, rounded DOWN, + 1 (run the width)
grid length = (bars one way × bar length) + (bars other way × bar length)
total length = (grid length + lap splices) × waste
stock bars = total length ÷ stock-bar length, rounded UP to whole bars
weight = total length × bar mass per foot (or per metre)
intersections = bars one way × bars other way
The + 1 is the bar sitting on each edge. Any run longer than a single stock bar is spliced, adding one lap length at each joint. The same grid covers a slab, a footing or a wall - a footing is just a long, narrow slab, and a wall is the mat stood on its edge.
Worked example
This example follows the unit system you pick in the calculator above.
A 6 m × 4 m slab, a 200 mm grid both ways, 75 mm edge clearance, 12 mm bars in 6 m stock lengths, +5% waste:
- Clear span each way: 6 − 2 × 0.075 = 5.85 m long, 4 − 0.15 = 3.85 m wide.
- Bars one way: 3.85 ÷ 0.2 = 19, +1 = 20 bars of 5.85 m.
- Bars the other way: 5.85 ÷ 0.2 = 29, +1 = 30 bars of 3.85 m.
- Grid steel: 20 × 5.85 + 30 × 3.85 = 232.5 m (no laps - every bar is under 6 m).
- Add 5% waste: 232.5 × 1.05 ≈ 244 m, so ⌈244 ÷ 6⌉ = 41 stock bars.
- Weight: 244 × 0.888 kg/m ≈ 217 kg; tie points: 20 × 30 = 600 intersections.
Rebar size and weight chart
The bar size sets the weight. This chart lists the common US #-bars and the metric bars side by side, with the weight per foot and per metre - the figures the calculator uses:
Metric bar weight follows a tidy rule: mass in kg/m ≈ 0.00617 × (diameter in mm)², from steel at 7,850 kg/m³. Canadian M-bars are sized by area, so their weight is the nominal area in mm² × 0.00785.
Bar sizes and standards where you are
In Australia, reinforcing steel is known as reo bar (reinforcing bar). Sizes are deformed bars designated N then the diameter in millimetres, where N is the normal-ductility 500 MPa grade - an N12 is a 12 mm bar, an N16 is 16 mm. Plain round bar is grade 250 (R). Pick the
bar designation you are actually buying in the calculator above so the weight and
the bars-to-buy count match what your supplier quotes.
It is normally supplied in 6 m and 12 m - set the stock length above so the
splice and order figures line up with the sticks you can get. For the bar grades,
cover and lap detail, see AS/NZS 4671 for the steel, with cover to AS 3600.
Cover (the clearance from the concrete face to the steel) and lap-splice lengths
are set by your design and the code above, not by this estimator - it sizes the
mat and the quantity, not the structural reinforcement schedule.
The calculator has two modes, because a footing is not a flat mat:
- Slab / flat mat - a square or rectangular grid of bars in one layer, on chairs at the cover depth. Use it for slabs, pads, driveways and walls (enter a wall as length × height). Set the length, width and a single grid spacing both ways. A structural wall often carries a mat near each face, so double the steel.
- Footing / cage - the 3D case. A strip or pad footing is a cage: a set number of longitudinal bars running the length (top and bottom), wrapped by closed stirrups (links) at a spacing. Switch to this mode and enter the footing length, width, depth, the number of longitudinal bars and the stirrup spacing. The calculator splices the long bars, works out each bent stirrup as the cage perimeter at cover plus a hook allowance, and totals the steel.
In footing mode, the longitudinal bars carry the lap splices (the footing is usually longer than a stock bar), and each stirrup is a single closed loop - its length is the section perimeter measured to the cover line, plus roughly 6 in (150 mm) for the hooks and bends. Enter the bars top and bottom as one combined longitudinal count.
Tips for ordering rebar
- Buy whole stock bars and cut on site - the calculator rounds the order up to whole bars at your stock length.
- Add laps for any run longer than a stock bar; the lap-splice length comes from your design, with about 40 bar diameters a common starting point.
- Keep the steel at the right cover with bar chairs and spacers - rebar lying on the ground rusts and does nothing.
- Order a roll of tie wire sized to the number of intersections, and use bar chairs or a stagger pattern to keep the mat flat while you pour.
- This tool sizes the quantity and weight, not the structural design. Always take the bar size, spacing and cover from your engineer or local building code.